Automobile Air Filter Paper Hot Plate Welding Machine

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Product Details

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Servo Hot Plate Welding Machine for Automobile Air Filters

I. Product Introduction

The servo hot plate welding machine for automobile air filters is a professional equipment specially developed for the high-quality welding production of automobile air filters. With the perfect combination of an advanced servo control system and hot plate welding technology, it provides you with an efficient, stable and precise welding solution.


II. Product Features


1. High-precision servo drive

Adopting high-performance servo motors and precise motion control algorithms to ensure high-precision control of the motion trajectory of the hot plate, welding pressure and welding time. The welding position error can be controlled within ±0.05mm to ensure highly consistent quality of each welding point.


3. Uniform and stable temperature

The surface temperature of the hot plate is uniformly distributed, and the temperature difference is controlled within ±2℃. This ensures that the filter material is heated uniformly during the welding process, effectively avoiding local overheating or underheating. This results in higher welding strength and better air tightness.


4. Intelligent welding parameter setting

It has an intelligent operation interface and parameter setting system. Users can easily set and adjust welding temperature, pressure, time and other parameters according to different air filter material, specifications and welding requirements. Moreover, the equipment can automatically remember and store multiple sets of welding process parameters for convenient and quick switching of different production tasks.


5. Safety protection design

The equipment is equipped with complete safety protection devices, such as safety gratings, emergency stop buttons, overload protection, overheating protection and leakage protection. When the equipment operation is abnormal or the operator enters the dangerous area by mistake, the equipment can stop running quickly to ensure the personal safety of the operator and the normal operation of the equipment.


6. Compatibility and flexibility

It can be adapted to various specifications and models of automobile air filters for welding. Whether it is the air filter of a small car or that of a large commercial vehicle, precise welding can be easily achieved. At the same time, the tooling fixtures of the equipment can be customized according to the product requirements of customers to meet the individualized production needs of different customers.


7. Stable and durable

The machine body is welded with high-strength steel, and undergoes aging treatment and precision processing to ensure the stability and rigidity of the equipment structure. Key components are all from internationally renowned brands, and electrical components are high-quality imported products. This makes the equipment have an ultra-long service life and stable performance. The normal service life of the equipment can reach 8 - 10 years.


III. Technical Parameters


Model XNS6-B

Welding Power 10 - 25kW

Hot Plate Temperature Range 0 - 500℃

Equipment Dimensions 1600*1600*2400mm

Equipment Weight Approximately 1800KG


IV. After-sales Service


1. Installation and commissioning

The professional technical team will carry out installation and commissioning as soon as the equipment arrives at the customer's site to ensure that the equipment can be put into use quickly. And on-site training will be provided to the customer's operators to enable them to initially master the operation methods and basic maintenance knowledge of the equipment.


2. Training and guidance

After the equipment installation and commissioning is completed, we will provide customers with comprehensive technical training, including the working principle of the equipment, operation methods, maintenance, troubleshooting, etc. The training methods can be selected according to the customer's needs, such as on-site training, remote video training or centralized training, to ensure that the operators can master the use and maintenance skills of the equipment proficiently.


3. Warranty service

We provide a 1-year quality guarantee period for the equipment. During the warranty period, if there are any quality problems with the equipment, we will provide free equipment repair, component replacement and other services. At the same time, we promise to respond within 24 hours after receiving the customer's fault report and arrive at the site to solve the problem within 7 working days (domestic).


4. Technical support and upgrade

We will provide customers with long-term technical support and services, including equipment technical consultation, process optimization, software upgrade, etc. We will regularly visit customers, understand the usage of the equipment, collect feedback and suggestions from customers, and continuously optimize and improve our products and services to meet the changing needs of customers.


5. Spare parts supply

We have established a perfect spare parts inventory management system, which can timely provide customers with all kinds of spare parts required by the equipment to ensure the normal operation of the customer's equipment and reduce the equipment downtime caused by the shortage of spare parts.