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ꁆ ꁇ

Pallet Welding Machine

It melts the surfaces of the upper and lower plastic trays through the heated hot plate. Subsequently, the hot plate is rapidly retracted, and the upper motor exerts pressure to fuse the upper and lower products. Finally, they cool and solidify. The machine employs precise control methods such as servo motor control, featuring high welding accuracy and excellent stability.
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Product Details

Product Introduction        

◆ This equipment has been applied in the plastic welding of pallets and stackers, with welding in 4 temperature   control areas;

◆ The equipment has been adjusted specifically according to the structure of plastic to achieve better welding    results;

◆ It can pre-store 10 sets of welding procedures, and the data interface can be linked with the production line for operation;

◆ Equipped with a human-machine interface, and the operation in both Chinese and English is more intuitive;

◆ Adopts AirTAC cylinders;

◆ The overall square tube and sheet metal of the machine are welded to enhance the overall rigidity and ensure more stable operation;

◆ The production cycle is about 60 seconds;

 

 

Ergonomics

◆ Safety: The equipment is equipped with protective gratings and anti-scalding safety warning baffles;

◆ Permission management: The equipment sets administrator and operator permissions;

◆ The height of the worktable is 900MM;

◆ The equipment is started by a two-hand start method;

 

 

Equipment Capacity

◆ Abuse operation verification ;

 

 

Quality Traceability

◆ Capacity record requirements;

◆ Alarm fault codes and their records;

◆ Human-machine interface - Visual information of the human-machine interface includes the current operation steps, alarm information and solutions;

◆ IMS interaction function: Supports Ethernet, 2D code scan/recognition. Hot plate data can be recorded and pushed to IMS system. (Customized by customer requirements)

 

 

Equipment Fixtures

◆ The equipment tabletop is spacious, with a desktop human-machine interface, which is easy to operate and debug;

Quick Mold Change

◆ The fixture fixation of the equipment adopts simple, fast and reliable fixation methods such as positioning pins, without the need for special tools;

◆ The pneumatic and sensor parts of the equipment fixture are designed with quick plug-in and unplug;

◆ The quick mold change time is 10-15 minutes;

 

 

Electrical Layout

◆ The equipment fixture has sensor recognition. If the PLC model selected is different from the current fixture, it will alarm;

 

 

Safety

◆ Locking function - When the product is detected as NG, the product is locked at this station (it needs to be unlocked by a designated person);

◆ Equipment alarm, and the fault information or corresponding faults are displayed on the human-machine interface;

◆ Control system voltage DC24;

◆ I/O - Each station I/O has a 10% margin for future expansion;

 

 

Technical Parameters

◆ Machine dimensions (L) 5100MM * (W) 3900MM * (H) 2300MM;

◆ Maximum mold size of the machine(L) 1400MM * (W) 1400MM * (H) 500MM;

◆ Power supply specification: 3-phase 380V 50Hz.(It can customized);

◆ Air source specification: 4Kg/cm2 - 6Kg/cm2 (approximately 0.4MPA - 0.6MPA);

◆ Adaptable environmental temperature: -5℃ ～ 50℃;

◆ Adaptable environmental humidity: 20% ～ 80%;

◆ Maximum heating power of the machine: 65KW;